Hi Tom.
Please excuse my ignorance, but how is the driver board told to start/stop/reverse/etc.? I had a quick look at a Dart 65E series brochure but could only see an on/off switch and an inhibit switch as a means to control the driver. Any chance you could draw up a quick sketch of how it's wired up?
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// Tom \\
since I am not using the 65E40's reversing function, the 65E40
driver Board has no idea of direction, all it knows is 2 second start,
run, 3 second decel, stop ... the limit switches I added to the
original frame will signal the decel-begin point. every single start up
regardless of gate position should have the 2 second soft-start.
sketch ? sure
I will hook it up like the Manual diagram,
here is the online manual showing the standard Motor reversal
hookup via a 3PDT Relay... I got this 30 amp one from Grainger
Relay,Power - Relays - Relays - Electrical : Grainger Industrial Supply ...
I got a Couple of DPDT ones too for battery isolators.
The reversal relays will be set via Limit Switches on the actual
mechanical worm gear attached to the chain drive axle at the extreme
limits to the gate movement, I am basically using the original ones
still in the commercial frame.. the orginal one that the lightning fried.
**broken link removed**
but I removed the still-working 120v AC motor and stashed it
for some later project, and installed this 24v DC one a couple
weeks ago ...
Motor,1/2 HP,24 Vdc - DC Permanent Magnet Motors - General Purpose Motors - Motors : Grainger Industrial Supply
I measured and rated everything before buying this one. it is
the same hp, and within 200 RPMs of the original AC motor and only
2 inches longer. it fit in the mount fine and the pulleys and belts are
all ready to go. I will have to install a bulge on the weather cover.
I will activate the gate and garage door with these radio sets.
I LOVE LOVE These things !!!
**broken link removed**
**broken link removed**
The range is incredible ! anyways, they out put a +5v signal
that is momentary while transmitter button is pressed. this 5v signal
will go through 6 or 7 Diodes to make it 1.2 v, then into the LED of
this Optical coupler -- QUAD CHANNEL PC817XJ000F -- which can
easily handle the 24v DC on its transistor side to drive my relay coils.
( Rated up to 80v ) then the relays latch of course.
The reversing relay coil will be latched on, and de-latched by the
opening of the original limit switch on the gate system frame. at which
point the reversing relay sets up for the opposite direction.
I have not started on the batteries monitoring circuits yet. but
I know what I want done. probably will take a MCU for that.
When the gate radio receiver ( or garage door ) gets a signal,
the battery charger disconnects 1st, then the gate motor driver
gets signaled and is free to power up. when the gate cycle finishes,
the battery charger relay times out after about 10 minutes and
then re-connects the charger to the batteries.
The charger is this dual-bank version....
Battery Tender 2 Bank Battery Charger Model 022-0165-DL-WH
it is supposed to NOT cause trickle charger sulfation damage.
but I want a monitoring circuit watching the two batteries so that
every 10 days I can have the battery charger stay disconnected till
the batteries reach about 80 %, then reconnect and function as
before until another 10 days passes.
I am also collecting circuits that will detect when the motor has
stopped before allowing "reverse-direction" ... if the system reverses
while the 24v DC motor is still moving, the 65E40 board could get fried. !
so far I like this one as a starting point idea
...
Welcome to Jameco Electronics! Great Products, Low Prices.
but the main thing I need now, is the circuit that will let me set
a 2 second analog voltage ramp up from .5v -to- 10 volts, run,
then activate a 3 seconds ramp back down to .5 v upon the
closing / opening of a limit switch... I would like this to be
adjustable to within a 2 - 5 second range on each side.
I have found many user adjustable ramp up / down circuits, and
this one so far is perfect in programming design and output pattern.
Welcome to Jameco Electronics! Great Products, Low Prices.
Here is the manula where it shows the adjustable ramp up / down
pattern of output ... ( Page 14 )
https://www.electro-tech-online.com/custompdfs/2009/10/manual_k8029.pdf
but I am unable to figure out how to modify it to be powered with
24v DC ??? and so far even though I have got two emails about
this circuit from the design company, they have not told me yet if
it's output is analog voltage shift, or Pulse Width Modulation ?
but even if it is pwm, I can use a simple "Frequency -to- voltage"
converter to fix that
... and there are a few OpAmp setups
I have found to change voltage range "A" into voltage range "B"
if someone could help me figure out how to get that soft on /off
dimmer kit to be powered with 24v DC I would have that challenge
about 80% done !!!
I have had a good time researching and learning for this project !
and really hope to learn and teach what I can from here !
// Tom \\