Plated thru hole diamter

Mosaic

Well-Known Member
Hi:
For a part that has an actual diameter lead of 1.2mm.
What size should the PTH be? How much tolerance to add?
I was thinking 1.25mm but then would the plating impact on this?
 
IPC-2222 covers this.


 
Those seem like huge tolerances in today's age. Most boards I've had made seem to be spot on. 0.7mm over is huge - most of the time my holes are less them 1mm and often less than 0.7mm.

Edit, just pointing out that I think that spec has been overtaken by modern methods.

Mike.
 
DerStrom8 could you elaborate on what Level A-C are?
From IPC-2221:

Simply put, Level A is highest possible quality (medical equipment, aerospace, etc) that is more difficult to produce, Level B is moderate quality (consumer products, etc) which is standard producibility, and Level C is the easiest to produce but with lower quality (hobby projects, etc).
 
I guess I'll go with 1.3mm holes for 1.2mm leads. I've tried 1.5mm but mechanical integrity is a bit questionable as these are spade terminals.
 
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