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Power Supply pcb

DerStrom8

Super Moderator
Most Helpful Member
#21
thank you :)

layout after modification
View attachment 107629

o_O
You should keep your thermal reliefs, just make them wider. If you pour your ground polygon completely around the solder pad as you have shown, you will have trouble soldering that point. The entire polygon will act as a heat sink and will pull the heat from your iron away from the joint, leading to a cold (bad) solder joint.
 
#22
I had to ask a colleague of mine for some extra advice.
It looks good enough - still you should ask the manufacturer to test it; in our case the electric test comes for free with the printing process - however, you might want to maintain a gap between the outline and the material.
Hope this tip will be useful :)
 
Thread starter #23
You should keep your thermal reliefs, just make them wider. If you pour your ground polygon completely around the solder pad as you have shown, you will have trouble soldering that point. The entire polygon will act as a heat sink and will pull the heat from your iron away from the joint, leading to a cold (bad) solder joint.
thank you for your effort :)


I had to ask a colleague of mine for some extra advice.
It looks good enough - still you should ask the manufacturer to test it; in our case the electric test comes for free with the printing process - however, you might want to maintain a gap between the outline and the material.
Hope this tip will be useful :)
thank you :)
 
#25
PCB design is a critical stage in the development of power supplies. PCB layout of power electronics requires high technical knowledge and experience of how supplies operate and also how the usual parasitic elements usually operative at switching frequencies.
 

Rich D.

Active Member
#26
One change I would make could be critical. You have the room, so I would move the small capacitors C1 and C2 as close as possible to the regulator. The very long distances between them and the regulator could have a serious side-effect on the stability of the regulator's output. Consider the full path of current - from regulator to the capacitor and back thru the ground to the regulator. Remember that current flows in a loop. You can't just ignore current when it gets to a ground point. This PC design must have at least 2 inches in the current loops for the capacitors. Other components like the diode D3 are not needed for AC performance and can be placed far away, making even more room for the important bypass caps.

Depending on the dropout rating of the regulator, my calculations show that a 9VAC transformer might be on the edge of the ability to supply 500mA with the rectifier voltage drop (probably about 2 volts total). Not for sure, but it could be an issue for some combinations of regulators, bridge rectifiers, AC power source and transformers. I'd keep the 12 volt transformer if possible, add more heatsinking or airflow. Since you are driving a motor, it is likely that drag or a stalled motor will occasionally demand more current, mostly when starting its motion.

Also, a 2000uF cap should be good for a 12V source, but if going down to a 9VAC, you should have more like 4000uF or more. If your incoming line voltage is low, without an excess of capacitor storage you could starve the regulator and it will produce 120Hz low pulses on the power supply output. I would also recommend at least 25 volts or more for capacitor reliability, 35 or 50 will not hurt anything.

I believe fuses are a good thing. I'd suggest a 2A fuse on the secondary, going into this board.
I'd also suggest a 18...22 volt, 1Watt TVS diode on the secondary to catch any transients that can get thru.
 

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