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Cool. I plan to make my own custom stencils at home. I got a process in my head but not tested
I Dont think the etchant would eat the copper from inside edge. Its the same way a PCB would be made. If that was the case a PCB Wouldnt be etcehd at all heh.. I do plan on doing it this way. But i have my own bag of tricks to add to the process.