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interesting question. i have only just started making my own boards, for me it was the cost and the fact i could do a board without having to wait weeks. the first thing that sprang to my mind when i read your question was why plug the board in?? why not simply put a usb connector on the board? that way you dont have to worry about the board thickness or getting the board the correct shape or the spacing of the tracks being spot on.
just a few thoughts! the other thing i will say is doing your own boards is very rewarding although you need time and the pateince of a saint in the beginning but sooner or later it gets easier