Thanks for the response Flyback and Tony. My frustration comes from the fact that I am talking not just about my own pcb layout but also about the official Evaluation Kit from ST (cost me 140$ to get it from Mouser). The schematic for the EVL kit shows some additional circuitry to protect the Vcc pin but obviously that did not work. Incidentally, I run a small manufacturing unit making laptop chargers and we are currently using the age old workhorse UC3842 PWM controller which would probably work even if I soldered it upside down. After looking at a number of new PWM controllers from TI, PI and others I decided to go for the L6566B because it seems to offer a lot of extra features, at least on paper, for using it in a wide range of power supplies. However, given the experience so far, I am wondering if it is the right chip to bank on.