Issue in BLDC motor

[RenesasT]

Hello All,

Again, I need one more help on the sensored BLDC motor.

I am developing a driver which is having max current protection 20A. The motor is driven on 12V and 24V.

The motor is 3 phase BLDC motor.

My driver gives motor speed as 1800 RPM at 24V ,1.3A without load and 900 RPM at 12V,0.9A without load.

I have checked other 2 and 3 drivers which has dedicated IC in the circuitry for BLDC motors. They are giving following speeds,

2000 RPM at 24V , 1.5A current
1100 RPM at 12V, 1.1A current

My project is to change those dedicated IC's with micro controller. I have implemented and its working fine. All functionalities are working fine.

The project is not acceptable because of speed characteristics are not matching. Other functions are OK. Just speed characters are not fine,

It would be 1000000000 times helpful for me if you all guys will help me in this issue, So that I can submit my project.

Awaiting for your reply.

 

[dknguyen]

Increase your timing advance?

 

[RenesasT]

Increase your timing advance?

What is it?
how to do this?

 

[dknguyen]

It's how far ahead of the rotor that the commutation occurs (so your rotor can never catch up to your stator field). You can do this in software but the most accurate way to do it is mechanically. The mechanical way is to adjust the angle rotation of all your hall sensors relative to the stator. (Turn your hall sensor disc a little bit).

 

[RenesasT]

Hello dknguyen,

I can not do this by mechanically. I can not move hall positions. Other drives are working OK with the mechanical arrangement i.e hall position arrangement.
How I can resolve this. Please suggest.

 

[dknguyen]

I already described to you what it was which can be done in software.

 

[shortbus=]

It would be 1000000000 times helpful for me if you all guys will help me in this issue, So that I can submit my project.

Do we get 1000000000% of your class credit for doing this?

 

[RenesasT]

Please help me. My driver is not acceptable due to this only.

Awaiting for your replies.

 

[kubeek]

how do you expect any meaningufl answers without any schematic of your circuit and the parts used?

 

[RenesasT]

Please find the schematic and code of my project,

ak=P6;
if(state==0)danticlock(&ak);



void danticlock(unsigned char *seq)
{
switch(*seq)
{
case 3:
U1=0;U2=1;U3=1;
B1=prd;B2=ducycle;B3=prd;
break;
case 2:
U1=0;U2=1;U3=1;
B1=prd;B2=prd;B3=ducycle;
break;
case 6:
U1=1;U2=0;U3=1;
B1=prd;B2=prd;B3=ducycle;
break;
case 4:
U1=1;U2=0;U3=1;
B1=ducycle;B2=prd;B3=prd;
break;
case 5:
U1=1;U2=1;U3=0;
B1=ducycle;B2=prd;B3=prd;
break;
case 1:
U1=1;U2=1;U3=0;
B1=prd;B2=ducycle;B3=prd;
break;
}
}


Here ducycle is dutycycle value.
prd is maximum value of duty cycle as I am using ULN2003 which is reverse buffer IC.

This code is only for the commutations. The extra part has ADC code which is for Throttle to vary the speeds of the motor.

Awaiting for your replies.

 

[kubeek]

no values, no part names... To begin with, the way you drive the mosfets is really bad is probably a big part of why this does not work to your expectations.