• Welcome to our site! Electro Tech is an online community (with over 170,000 members) who enjoy talking about and building electronic circuits, projects and gadgets. To participate you need to register. Registration is free. Click here to register now.

DIY Electric Bicycle, Entry #8: Power And Control

    Blog entry posted in 'Uncategorised', August 18, 2011.

    Remember that solenoid I took off the starter motor way back in post #3? I finally decided on what I'm going to use it for. :D

    I figured that the regular brake system would look rather low-tech on a motorized bike. For this reason, I decided to eliminate the handbrake system that came with the bike altogether. Instead, I will be using the solenoid to pull the brake cable and slow down/stop the bike.
    I lashed together the brake layout on my bike today to see how it would look:

    56157 56158

    Hmm... Not too bad :D
    To operate the solenoid, I'll probably have a momentary toggle switch or push-button switch tucked into the existing handbrake lever. Also, in case the electronic braking fails during use, I will still have a fully-operable front brake (and yes, I know the front brake alone could throw me over the handlebars, but I think there will be enough weight on the back to prevent that from happening :p:D).
    In my next entry I will start describing the actual construction of the bicycle, and will include lots of photos of the process :)

    Comments
    Centar, August 20, 2011
    How are you going to modulate the solenoid for the brakes? A solenoid doesn't seem the best actuator to use for the breaks seeing as how they pull harder the more they close.... ALSO a Starting motor isn't is good as the treadmill motor, treadmill motor is designed for such service and one could use a modified "cheap modified sine wave inverter" as a controller/high voltage source....you could mod it quite easy to vary the output voltage... An electric bike has long been a dream of mine, I plan to use HUB motors and LI-PO batts, got the batts now just need the motors (front and rear, 1X1 drive! ;-) )
    DerStrom8, August 20, 2011
    [QUOTE=Centar;bt456]How are you going to modulate the solenoid for the brakes? A solenoid doesn't seem the best actuator to use for the breaks seeing as how they pull harder the more they close.... ALSO a Starting motor isn't is good as the treadmill motor, treadmill motor is designed for such service and one could use a modified "cheap modified sine wave inverter" as a controller/high voltage source....you could mod it quite easy to vary the output voltage... An electric bike has long been a dream of mine, I plan to use HUB motors and LI-PO batts, got the batts now just need the motors (front and rear, 1X1 drive! ;-) )[/QUOTE] The solenoid is just going to be a fun, "let's see how this works" sort of thing. It may not work, but I think it's worth giving it a try. It also looks cool on an electric bike :D I plan to just have a momentary switch built in to the hand brake, as I think I already mentioned in this post. Nothing fancy, and I'll work out the bugs once I get the bike built. The reason I decided against a treadmill motor, in case you haven't read my posts about choosing a motor, is that they run on 120-140vdc. There was no way I was going to get that kind of voltage for little to no cost. The purpose of this bike is not to choose top-of-the-line, brand new parts to make the "best motorized bike ever!". It's to see what I can do with very little cash and scrap parts. I envy your Li-Po batteries! I was hoping to use some of those myself, but they're quite expensive. At this point, I'm just planning on using two motorcycle batteries :p
    Resistanceisbutyl, August 21, 2011
    Cool! I haven't been around much, but I still pop in on occasion and see the progress. Awesome build, looking forward to more posts. Cheers
 

EE World Online Articles

Loading

 
Top