make a transformer

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George L.

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Hello everyone,

I would like to wind my own transformer.

What could I wind the coils for the transformer around that I could find in a hardware store?

Please help,

George.
 
No intent to be funny - purchase a bell transformer from the hardware store, unwind it - and use the laminated core to wind your own. If all you were doing was demonstrating the principle you might wind some turns around a bolt or rod but it wouldn't be very efficient. Discarded microwave ovens have fairly large transformers that some hobbyists rewind into other voltages.

Frequency, voltage and current are significant in the selection of materials. Usually people mean 50 or 60 Hz but you might have something different in mind. Laminated iron/steel plates are common core materials as are sintered ferrite and iron powder. They do may toroidal power transformers - Amidon Associates, among others, sell toroidal cores - not sure if large enough for a power transformer.
 
 
here is what I am trying to do...

I need to make a step-up transformer with a 100:1 ratio. I have lots of old transformers laying around, but to take them apart you need to pry off the "E" shaped pieces of iron. After that, you can get to the bobbin, but the transformer has already been destroyed.

Is there a better way to take apart a trandformer to use it again?

Please help,

George
 
I have re-wound the secondaries of several transformers, and as you observe, the hard part is dismantling the core.

If the transformer has been "vacuum varnished", forget it, everything will be stuck together.

However on a transformer which has not been varnished, it is possible to remove the laminations. It is not a quick and easy job, and you may well destroy the first one or two end laminations, but with care it is possible.

Use a sharp knife to break the end lamination away from its neighbour then use a thin metal punch to tap the lamination out from the core. The use your knife to break away the second lamination and so on.
Once you have a bit of a gap in the core, the laminations should just break away by pushing the knife between them.

Take care and mind your fingers, the corners of the laminations are sharp.

JimB
 
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