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Thread: regulate solar panel output

  1. #31
    colin55 Bad colin55 Bad
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    Just put the shunt regulator directly across the solar panel. You can't use a series resistor. What is the series resistor going to do?


  2. #32
    MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent
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    Quote Originally Posted by colin55 View Post
    Just put the shunt regulator directly across the solar panel. You can't use a series resistor. What is the series resistor going to do?
    Do you ever read the preceeding posts? If you had, you might have learned that justwantin hooked a shunt regulator directly across his power supply and likely blew it up!
    Mike ML.

  3. #33
    justwantin Newbie
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    Thanks for that I'll see what I can do given that info. I had a feeling the current out of my supply might be the problem but I didn't know enough to know why it would be though, or even what to google for.

  4. #34
    justwantin Newbie
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    The maximum power that a LM431 should dissipate is a 1/2W
    I haven't thrown a resister at this yet. I've been digesting your reply. I've just about understand how you have come to your answer for resistor sizing but why max at .5W?

    There's probably a little variation between manufacturers but dissapation seems to be spec'd at better than .7W on the sheets I've looked at. In my case I have a National in a TO-92 package and max is .78W. Have you factored in a safety margin? and if so is there a general rule of thumb for such margins?

  5. #35
    justwantin Newbie
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    Thanks Mike,

    I believe I have a handle on this now, at least off my benchtop supply, and have learned allot too. One last thing. would I place a diode between the tl431 and the solar panel or battery?

  6. #36
    MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent
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    Quote Originally Posted by justwantin View Post
    ...I've just about understand how you have come to your answer for resistor sizing but why max at .5W?

    There's probably a little variation between manufacturers but dissapation seems to be spec'd at better than .7W on the sheets I've looked at. In my case I have a National in a TO-92 package and max is .78W. Have you factored in a safety margin? and if so is there a general rule of thumb for such margins?
    Yes, I put in a safety factor. At 0.78W, the TO-92 will be stinking hot.

    With a shunt regulator, the regulator itself dissipates most when the load is the lightest. OTOH, the series resistor dissipation doesn't change as a function of load; only as a function of input voltage...
    Mike ML.

  7. #37
    MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent
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    If you want to prevent the battery discharging either into the resistors around the 431, or into the panel itself, then put a shottky diode between the reg and the battery, pointing at the positive pole on the battery. Set the regulator voltage ~0.5V higher than the battery chemistry dictates.
    Mike ML.

  8. #38
    justwantin Newbie
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    Are you talking about something like a 1n5817? The system I was involved with had 1n4004 or 1n4001 diodes. I take it there is a difference and it matters.

  9. #39
    MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent MikeMl Excellent
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    Shottkys have a lower forward drop and have a sharper knee; Silicon diodes will work as long as you offset the voltage higher.
    Mike ML.

  10. #40
    justwantin Newbie
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    Thanks again I have somewhere around .4V forward drop using a 1n4004 but will look at a schottky next time I'm in a shop as my stock of resistors leaves me with using a 1k and 1.8k to get around 7.2v before the diode. The breadboard circuit is charging off the 9v panel as I write. Almost time to move on to something else.

    The tl431 is on the hot side of warm but everything seems fine. I am not using a resisitor to regulate Vin as was the case off my benchtop PS. I have noted in other discussion that people refer to a resisitor on the solar panel output. Is that standard for panels? Neither my 9V or 12V have anything but wires off the backside of the panels.

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