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Old 3rd January 2008, 09:44 PM   (permalink (permalink))
Default Switching power supply issue.

Hi,

I have a couple of ATX (Switching) power supplies that are the exact make/model that have blown a fuse.

I also have many others that are fine same make/model.

I gave throwing another fuse in one of them a try and it blew. I understand I have a short and that it's common for a diode to go bad and cause this issue.

I have a power supply of the same make and model I have used to compare readings from that is in working condition.

I am not sure which parts I should check and how I should check them but I have checked a few of the black and gray (what I believe is diodes) next to the large capacitors (filter capacitors?) On one of the problematic PSU, 2 of the "diodes" are coming up dead short using my MM set on Ohms. At the same time when I check them if I hold the probes for a few more seconds I begin to get a very low resistance reading but it always starts our dead short on those diodes only. I also understand that the "filter capacitors" could be bad but I am unsure of the best way to check them to know and/or if the filter capacitor is what I think they are (the 2 big capacitors).

I could basically use some help on solving this issue, things to look for, advise, troubleshooting tree etc. As this happens from time to time and simply replacing the unit is not a fix for my issue.

Thank you for any help.
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Old 4th January 2008, 01:44 AM   (permalink (permalink))
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The way to check the filter caps is to set your meter to the Ohms range, connect the black probe to the - wire and the red to the + wire of the cap.

The reading will be low at first, but it will start to increase as the cap charges - if it is healthy. If you are measuring it in-circuit, there may be other components connected across the cap that may affect the reading.

I keep switching the range of my meter up as the cap charges, ie. start with the low Ohms range and switch it progressively higher as the "resistance" goes off scale. It should eventually go off scale on even the highest Ohms range - provided that there is no other path in parallel, eg. a resistor to ground. If so, you will eventually read the resistance of the resistor.

Then I switch the Meter to the DC Voltage range and measure the voltage across the cap. It should read the meter's battery voltage initially (or a bit less) and slowly decrease as the cap discharges through the meter.
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Old 4th January 2008, 05:01 PM   (permalink (permalink))
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Thanks Len will do

How about the Diodes?



They look like these.

Thanks,
Eric
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Old 4th January 2008, 09:50 PM   (permalink (permalink))
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Quote:
Originally Posted by ljcox
The way to check the filter caps is to set your meter to the Ohms range, connect the black probe to the - wire and the red to the + wire of the cap.

The reading will be low at first, but it will start to increase as the cap charges - if it is healthy. If you are measuring it in-circuit, there may be other components connected across the cap that may affect the reading.

I keep switching the range of my meter up as the cap charges, ie. start with the low Ohms range and switch it progressively higher as the "resistance" goes off scale. It should eventually go off scale on even the highest Ohms range - provided that there is no other path in parallel, eg. a resistor to ground. If so, you will eventually read the resistance of the resistor.

Then I switch the Meter to the DC Voltage range and measure the voltage across the cap. It should read the meter's battery voltage initially (or a bit less) and slowly decrease as the cap discharges through the meter.
Will that test show a capacitor that's gone high impedance though?
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Old 5th January 2008, 01:08 PM   (permalink (permalink))
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Quote:
Originally Posted by Hero999
Will that test show a capacitor that's gone high impedance though?
Assuming you mean 'high ESR'?, no it won't, you have to test it at 100KHz.
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Old 5th January 2008, 08:15 PM   (permalink (permalink))
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I agree with Nigel, you need an ESR meter to measure the ESR.

The test I described is simply a rough indication of whater the cap is open.
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Old 5th January 2008, 09:59 PM   (permalink (permalink))
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Before we start, a word of warning.
Switch-mode PSUs - such as these - run directly off the ac mains supply; there is no isolation transformer. Secondly, the filter capacitors (the really big ones) can hold a very large amount of energy at high-voltage - enough to really hurt - possibly even kill you! Therefore, be careful! Always make sure that those caps. are discharged before you get your fingers on any tracks or components.

With that out of the way, it is unlikely that those caps. are defective. The usual mode of failure in ATX PSUs involve short-circuit components: diodes, bridge rectifier, power transistors / FETs. If the main primary switching device is S/C, there's a reasonable chance that the driver cctry. will have U/S components as well. If it uses one of the UCxxxx i.c.s, my experience is that that will have failed also.
Then there is the secondary side of the switching transformer. Check for S/C diodes and filter caps.

If you decide to wade into a SMPSU with test equipment - whilst mains power is applied, please run the PSU from an isolating transformer, for your own personal safety. If you intend to probe around with a 'scope - then a isol. transformer is a MUST - otherwise you'll short-out the a.c. supply, damage the PSU - and probably the 'scope - with a big bang!

In the days on the original IBM PC, the 'big silver box' always had a warning notice on it saying 'do not remove lid' (or something like that). This notice wasn't there for fun.

Be careful - and good luck.

Hum Bucker.
 
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Old 5th January 2008, 11:14 PM   (permalink (permalink))
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Or you can just disconnect your scope's earth connection but that's just retarded.
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Old 5th January 2008, 11:46 PM   (permalink (permalink))
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Quote:
Or you can just disconnect your scope's earth connection but that's just retarded.
uh, a shortcut to the grave.
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Old 6th January 2008, 02:36 AM   (permalink (permalink))
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Quote:
Originally Posted by dbtoutfit
Thanks Len will do

How about the Diodes?

They look like these.

Thanks,
Eric
Eric,
I don't understand the question.

Are you asking if those diodes will do as a substitute for the blown ones?

If so, I would need to see the data sheets of both the originals and the substitutes.
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Old 6th January 2008, 11:13 AM   (permalink (permalink))
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Quote:
Originally Posted by Hero999
Or you can just disconnect your scope's earth connection but that's just retarded.
Yes - obviously you can do this - but this is a bad idea for two reasons:
1. You have now lost your 0v reference for making measurements. Any display on the scope will be heavily modulated by a.c. The display will be useless as far as gaining meaningful information is concerned.
3. Between the -ve. side of the main filter caps. and true earth - the 'scope case is at true earth - there is a large a.c. voltage from the mains supply. Should you connect yourself between this -ve. rail from these filter caps. and any true earth - you'll get a potentially life-threatening shock.

When working on ANY item of electronics that doesn't give isolation from the raw a.c. mains supply, not using an isolation transformer is an absolute no - no . . . unless you want to meet the Good Almighty.

Hum Bucker
 
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Old 6th January 2008, 11:22 AM   (permalink (permalink))
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I agree, I've heard it being mentioned on this forum before and it's a very stupid thing to do.

A good way of making an isolation transformer is to connect two transformers back to back but be aware that the output voltage will be less than the input voltage due to the losses in the transformers.
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Old 6th January 2008, 11:38 AM   (permalink (permalink))
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OK, I'll mention it YET again - disconnecting the earth on a scope is an EXTREMELY common practice in the service industry.

For many purposes it's FAR safer than an earthed scope, personally I wouldn't ever use an earthed scope, I don't consider them safe enough.

But as always, you need to know EXACTLY what you are doing, and WHY.

I wouldn't advise anyone to do so, if they understand the reasons they already know if they need to or not.

As a matter of interest, all benches at work are run from isolation transformers - but that's still no reason to earth a scope!.

Claiming it's 'stupid' or 'retarded' is just showing you have no idea or understanding of the reason for earthing or not earthing test equipment!.

But if you don't know why, then DON'T DO IT!.
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Last edited by Nigel Goodwin; 6th January 2008 at 11:56 AM.
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Old 6th January 2008, 12:03 PM   (permalink (permalink))
Hum Bucker
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Quote:
Originally Posted by Nigel Goodwin
OK, I'll mention it YET again - disconnecting the earth on a scope is an EXTREMELY common practice in the service industry.

For many purposes it's FAR safer than an earthed scope, personally I wouldn't ever use an earthed scope, I don't consider them safe enough.
"Extremely common" it may be - probably due to a lack of suitable isolation transformers - but just because it is "extremely common" does NOT make it a safe practice! The "Service Industry" is notorious for its cost-cutting measures - usually to the possible detriment of the staff. Plus, you'll still get the display problem that I referred to earlier.

Using an isolation transformer and an earthed scope is the ONLY safe and sensible option in the scenario under discussion. An unearthed 'scope is a safety hazard under ANY circumstances.

Hum Bucker.
 
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Old 6th January 2008, 12:10 PM   (permalink (permalink))
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Quote:
Originally Posted by Hum Bucker
"Extremely common" it may be - probably due to a lack of suitable isolation transformers - but just because it is "extremely common" does NOT make it a safe practice! The "Service Industry" is notorious for its cost-cutting measures - usually to the possible detriment of the staff. Plus, you'll still get the display problem that I referred to earlier.
No, there's no display problems at all.

Like I said, I use isolation transformers at work on all benches (and isolated areial sockets), but I wouldn't consider earthing the scope, it adds an extra unwarranted danger for no useful purpose.

Quote:

Using an isolation transformer and an earthed scope is the ONLY safe and sensible option in the scenario under discussion. An unearthed 'scope is a safety hazard under ANY circumstances.
In your personal opinion! - if that's what you think, you obviously don't have the slightest idea why appliances are earthed, and what the advantages and disadvantages of earthing are!.

Like I said before (and always say) if you don't understand the reasons for and against, then you should earth everything - it might not be any safer, but it will probably give you that impression!.
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