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Old 6th February 2007, 04:31 AM   (permalink)
Default filter for load cell responce

hi all
im working on application for load cell , and i have a problem which is the response of the load cell after amplification when i put a constant weight ther response is as in the picture .
any one help me plz i'll be grateful
yours ,
abbasi9999
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Old 6th February 2007, 04:36 AM   (permalink)
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sorry i forgot to attach
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File Type: jpg loadcell1.JPG (71.7 KB, 46 views)
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Old 6th February 2007, 05:02 AM   (permalink)
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Quote:
Originally Posted by Eng.Abbasi
sorry i forgot to attach
It looks like power supply ripple. What is the frequency of the ripple? Are you using a voltage regulator? If so, does it have adequate headroom? You should concentrate on keeping the interference from getting onto your signal in the first place. After that, you can worry about post-filtering.
It would help if you could post a schematic.
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Old 6th February 2007, 05:46 AM   (permalink)
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THNX for reply,
im using 2-voltage regulaters +/- , but as i know that headroom used to make the regulator in the operating point , so does it have to do with the ripple
thx

Last edited by Eng.Abbasi; 6th February 2007 at 05:48 AM.
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Old 6th February 2007, 11:15 AM   (permalink)
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hi,
I see you are using a dual power supply.

How is your load cell bridge connected to these supplies also are you using a single ended or differential amplifier ? , what level of gain.
I expect the load cell is rated at about 10mV for full load.

Obvious question, have you correctly connected the screens from the load cell.

As Ron says, it looks very much like a power supply ripple problem.

Like to help.

Regards
EricG
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Old 6th February 2007, 01:56 PM   (permalink)
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There's no indication of frequency, could it be ripple introduced from digital logic using the same power supply? You're probably not decoupling your digital logic from the analog circuitry enough, can you show a photograph of the entire circuit?
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Old 8th February 2007, 09:34 PM   (permalink)
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thanks all

i hope i can attach my circuit but the problem that now i hadn't orcad program which i worked on it .
Other thing now im sure that the problem is from the power supply becuase when i use buttery instead of the TRANS. it doesnt give me that ripple , but there is another problem from the buttery which is the gain of the differential amplifier which i used will change (as the battery consumed ) so the weight will not be good
i used LPF using OPAMP LM358 to clear the ripple but its doesnt worked, if only i can know what is the frequency of the ripple or are there any device to remove it
thanks for all
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Old 9th February 2007, 12:29 AM   (permalink)
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You really need to describe the entire circuit in more detail. The regulators should take care of ripple from a generic mains adapter as long as you're using properly valued capacitors.
I'm no expert on scope signals but that ripple isn't symmetric. It looks like a fast rise and a slower fall, the kind of ripple you see on a switch mode power supply, are you using a switch mode supply? If so using a generic wallwart might get rid of the ripple as linear regulators handle the 120hz ripple fairly well.
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Old 9th February 2007, 12:33 AM   (permalink)
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Quote:
Originally Posted by Sceadwian
You really need to describe the entire circuit in more detail. The regulators should take care of ripple from a generic mains adapter as long as you're using properly valued capacitors.
I'm no expert on scope signals but that ripple isn't symmetric. It looks like a fast rise and a slower fall, the kind of ripple you see on a switch mode power supply, are you using a switch mode supply? If so using a generic wallwart might get rid of the ripple as linear regulators handle the 120hz ripple fairly well.
Ripple from a mains rectifier is not symmetrical. It looks exactly like the picture he posted. I agree that we need a schematic - especially with his poor English (not a criticism, Abbasi, just a fact. You speak English better than I speak your language).
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Old 9th February 2007, 12:42 AM   (permalink)
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Just dawned on me after you said that Ron that the filter cap is probably what makes the ripple show a fast rise and a slow fall like that, the difference in rise and fall time is due to the input/output impedance?

The amplifier must be set to a really high level of gain to show filtered and regulated ripple like that. It might help if we knew how fast this signal was being sampled at as you could simple use larger and larger bypass caps on the opamp and the power supply until the ripple is low enough, it will slow the signal response though.
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Old 9th February 2007, 12:03 PM   (permalink)
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finally i was able te get orcad
and this is the schematic of my circuit
you can see this site
http://www.cas-usa.com/product/bca.htm
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File Type: gif orcad.GIF (47.3 KB, 43 views)
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Old 9th February 2007, 01:10 PM   (permalink)
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hi,
Looked at the drawing, noticed the following points.

Unless you are using low voltage regulators, the +10v and -7v regs do have an high enough voltage drop. [the symbol for the -7bty is reversed]

There are no 0.1uF caps near to the volt regs, this can cause instabilty.

No load cell screen/shield is shown, connected to which point.

The ground points shown on the drawing do not indicate where the grounding points on the actual layout,
grounding termination is critical when using low level load cell bridges.

No frequency 'roll off' caps in the opa's, it will amplify any electrical noise the bridge circuits pickup.

No decoupling caps shown for the amplifiers.

If the first 'noise wave forms ' you posted were generated by this circuit, its possible that the +10v Vreg was 'hunting' due to insufficient input voltage. [what type of batteries are you using?]

I am currently using a load cell of the same type on a cattle weigh scale project.

Whats the maximum weight and resolution you are designing for ?.

Regards
EricG

Last edited by ericgibbs; 9th February 2007 at 02:46 PM.
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Old 9th February 2007, 03:23 PM   (permalink)
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Yeah, I think that one or more regulators (probably the +10V) are passing rectifier ripple to the output due to insufficient headroom.

Quote:
[the symbol for the -7bty is reversed]
Not really, because he labeled it as a negative voltage.

However, the inputs are swapped on the output op amp.

If the bridge is balanced, and the op amp resistors are perfectly matched, and the op amps are ideal, then ripple on the +10V supply will not get through to the output. If the bridge is unbalanced (which it will be, if it is to be useful), then ripple will get through. It will be worse if the resistors in the instrumentation amp are not perfectly matched (there are really only 3 pairs that have to be matched to optimize common mode rejection - they do not all have to be matched to each other).
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Last edited by Roff; 9th February 2007 at 03:28 PM.
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Old 9th February 2007, 03:56 PM   (permalink)
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hi Ron,

It shows the complete system is battery powered, no apparent Vac/rect?.
Thats why I suspect something amiss with his Vregs.

I see he's put the polarity symbol the -V ok, [its the symbol thats wrong].

I wasn't referring to common mode noise, as you say, it should be unity, its the diff noise I'm concerned about, cant see how/if any screens connected.

Eng:
if you are reading the thread, I would recommend you look at the AD7705 dual 16bit ADC, its got a PGA 1 thru 128, differential input, single power rail, SPI style I/F, ratiometric ADC. [ use the 2nd ADC as temperature comp if needed]

What are you weighing.?

EricG

edit:

RonH,
the battery symbol is normally drawn with short bar representing the neg end.

Last edited by ericgibbs; 9th February 2007 at 06:05 PM.
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Old 9th February 2007, 04:10 PM   (permalink)
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Quote:
Originally Posted by ericgibbs
hi Ron,

It shows the complete system is battery powered, no apparent Vac/rect?.
Thats why I suspect something amiss with his Vregs.

I see he's put the polarity symbol the -V ok, [its the symbol thats wrong].

I wasn't referring to common mode noise, as you say, it should be unity, its the diff noise I'm concerned about, cant see how/if any screens connected.

Eng:
if you are reading the thread, I would recommend you look at the AD7705 dual 16bit ADC, its got a PGA 1 thru 128, differential input, single power rail, SPI style I/F, ratiometric ADC. [ use the 2nd ADC as temperature comp if needed]

What are you weighing.?

EricG
It may be battery-powered, or maybe he just used batteries as symbols for power supplies.
Eric, I still don't get what you mean about the -7V battery symbol - not that it's a big deal.
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