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Old 5th November 2005, 06:05 AM   (permalink)
Default Capacitor Shorting

I have a quick question. I tried searching for it but I got a lot of mixed results. Well anyway, I have a 200V 45000uF bank consisting of 45 200V 1000uF caps wired all together in parallel. I have used it for a coilgun, I was wondering if just shorting the caps over a small filament will damage the capacitors. Many people use a screwdriver to discharge caps, but supposedly that is not reccomended. The coil is already less than an ohm of resistance, but I am wondering if an even more direct short will damage them. Don't worry, I am/will be far away from the short/capacitors when the expirement is conducted . Oh, I am using a SCR rated for a ~12000A surge for the triggering.

Thanks a lot!
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Old 5th November 2005, 07:06 AM   (permalink)
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Yea caps are not suposed to be shorted.But in a coilgun its almost like shorting.

And dont use an screwdriver becose it will be destroyed.

I tryed conecting an pice of thin wire there the coil shod be.Wen i trigerd it the wire exploded in a big bang and spark.There ware also a few pecis the the orange hot wire tlying around.(Probobly not plesant to get on your skin)

I put it in a plastic box to keep the from flying evryware.(and hiting me)

Foil also goes of in a bang.
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Old 5th November 2005, 07:51 AM   (permalink)
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Thanks for the info . So you would you discourage the thin filament shorting expirements? Out of curiousity how many shorts (through a 2' wire) do you think the caps can take?

Thanks!
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Old 5th November 2005, 09:22 AM   (permalink)
Default

Quote:
Originally Posted by freeskier89
Thanks for the info . So you would you discourage the thin filament shorting expirements? Out of curiousity how many shorts (through a 2' wire) do you think the caps can take?
To discharge capacitors you should use a resistor, the value and wattage being determined by the amount of charge that needs discharging.

A light bulb is a pretty good 'resistor' for doing it, and it even gives a nice visual indication!.

Using capacitors in coil guns is rather abusing them, and outside their design specifications, so it's anyones guess how long they will survive, you could only test them to find out.
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Old 5th November 2005, 09:47 AM   (permalink)
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Well capacitors can actually be shorted as long as the voltage doesnt drop below 70% of its charged value (ie a momentary short)

We short out 30mF worth of capacitance (at 270V) for DeSat testing at work (only way to develope 3000A)

As long as the time between blaps is very long (order of minuts) and the capacitor is of relatively high quality with high ripple current capability (the caps we used were 3 in parallel with a ripple current handling of 100A)

It's usually the heat that is developed that causes the breakdown of the electrolyte that then blows the thing apart
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Old 5th November 2005, 02:27 PM   (permalink)
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I normally conect the leads together to short my caps, but since I don't deal with HV, shorting might not be the best way to go.

Connect it to a resistor that can handle the power.
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Old 5th November 2005, 05:06 PM   (permalink)
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Photoflash caps are specially designed for a coilgun type of application. Ordinary caps aren't designed to be shorted.
The resistance of an incandescent light bulb is 1/10th its hot operating value so I would use a resistor instead to slowly discharge your caps.
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Old 6th November 2005, 02:38 AM   (permalink)
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Thanks a lot for the replys. I ended up shorting them a few (15?) times just for the heck of it . Styx, most of the time they only dropped, 60% or so, but a few times it was a straight 170V discharge. The caps seem to be fine, except they seem to be charging slower (Could be my multimeter, but my guess is its the caps) . They still have a lot of power though :lol: . I might post some pics tomorrow.

Thanks again

Edit: I just was thinking, I had a heater plugged into the same extension cord as my bank. Maybe that was the problem with slower charge times. Your thoughts? I can't test it at the moment.
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Old 6th November 2005, 03:44 AM   (permalink)
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It's hard to say. They definitely won't last as long when discharged like this. It's not only hard on the capacitor plates but also the dielectric between the plates.

But how much less? A cap commonly lasts billions and billions of AC cycles in normal use. So if one discharge were equal to the stress of a million AC cycles this wouldn't be a problem at all since the coilgun isn't going to be used thousands of times. Given how few cycles you will use this may not be a big deal.

Photoflash caps are a good idea though. A lot of the electronics surplus websites carry a lot of them for really cheap, sometimes like $0.50-$1.
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Old 9th November 2005, 04:17 AM   (permalink)
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Quote:
Originally Posted by audioguru
Photoflash caps are specially designed for a coilgun type of application. Ordinary caps aren't designed to be shorted.
The resistance of an incandescent light bulb is 1/10th its hot operating value so I would use a resistor instead to slowly discharge your caps.
Sorry!!! I do not get this part... I measured the resistance of electric bulbs (the first resistances, I measured when I purchased my first multimeter )

The resistances ranged from 15 ohms to 60 ohms for 100W to 15W bulbs respectively.

So the hot operating resistance of the 15W bulb would be 600 ohms. Should that be considered less to discharge the capacitors?

And what is a coil gun?
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Old 9th November 2005, 05:56 AM   (permalink)
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The caps will discharge slower and so whith less curnet.
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Old 9th November 2005, 07:45 AM   (permalink)
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And what is a coil gun?

And what is needed? To protect the capacitors by discharging them across a long time or to deliver a large current by discharging them quickly? An optimum of both I guess....
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Old 9th November 2005, 01:23 PM   (permalink)
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Quote:
Originally Posted by lord loh.
And what is a coil gun?
It is a plastic tube wrapped with many turns of thick wire making a high current coil. An iron projectile is placed in the tube a small distance from the coil. Then a high-current-rated high-value capacitor is charged to a few hundred volts DC and is discharged into the coil. The enormous magnetic field in the coil pulls the projectile towards it then if the timing is correct, the capacitor is discharged when the projectile is in the center of the coil so it doesn't get slowed down.

Quote:
And what is needed? To protect the capacitors by discharging them across a long time or to deliver a large current by discharging them quickly? An optimum of both I guess....
You should use capacitors that are rated for high currents (like used in photoflash circuits) for projects that discharge them with high currents. :lol:
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Old 9th November 2005, 03:24 PM   (permalink)
Default cap shorting

I dare you to short it out with a screwdriver blade. Go on'or else get someone else to do it for ya.
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Old 9th November 2005, 07:18 PM   (permalink)
Default Re: cap shorting

Quote:
Originally Posted by jimbob jones
I dare you to short it out with a screwdriver blade. Go on'or else get someone else to do it for ya.
been there done that, got the dent in the screwdriver
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