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| Electronic Projects Design/Ideas/Reviews Are you building an electronic project or want to? Maybe you need some assistance? Come and submit your electronic questions here and let our experienced members find a solution. |
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hi i need to sense a current in a AC aplication so that i have a indication that current is flowing (switched on)
alsio i need to give that signal to an imput of a plc (for monitoring) i have this idea and it works but is not perfect for all situations (see schematic) if the current is lower than 1 Amp i will use the 1N4007 if the current is lower than 3 amp i will use the 1N5408 but i have to monitor a 11 KW pump that consumes +/-24 Amp diodes are getting a bit expensive in this case is there an other solution to tackel this problem? Thanks Robert-Jan |
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Your circuit will not work.. 1) the circuit as-is will blow up very quickly. There is nothing to current limit all those diodes in there. Dont do it! 2) when you say sense if current is flowing, I take that to mean you are sensing whether or not current is flowing elsewhere.. your circuit will force current to flow (it is a load in its own right) so it will *always* tell you there is current flowing - not very useful and fundamentally flawed. 3) If by L1 & N you are refering to mains line voltage.. these things are dangerous. do not tinker with it. Use a compeltely isolated solution like you tried to do with opto's or take the other posters suggestion and use a hall effect device. Galvanic isolation must be maintained. A current transformer is another option for you. expensive? HA! if you think $0.1 diodes are expensive then you won't like the $3 hall effect device. Last edited by Optikon; 13th June 2008 at 04:28 PM. |
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If you are going to monitor the current with the diodes you should put a resistor in series with the LED or the input of the opto isolator to limit the current.
You should also put a resistor in parallel with the diodes to make sure that thee LED or opto isolator does not turn on at low currents. A current transformer is a very good idea as it isolates for safety and it reduces the current which makes it easier to measure. |
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A current transformer is the best way to measure that type of load.
Bear in mind that a CT is not allowed to be open circuited under loaded condtions because very dangerous voltages will appear across it's terminals. A adequately rated resistor should be across its' terminals and a LED can be put in parrallel to provide a visual indication. A CT will give AC so a diode may be put in antiparrallel with the LED. I take it that the 11kW motor is 3 phase, so only one phase needs to be sensed with the CT. Alternatively one or two windings of 6 mm˛ may be wound around a normal 220 / 12 Volts transformer, the 12 or 220 Volts winding can be used through a rectifier to drive a LED with parrallel resistor
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There are more ways to get to Rome. Electricity, Electric clocks, Meters and Trains are great. |
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i wil look for Hall sensors and current transformers to tackel this problem Robert-Jan |
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Hiya Robert-Jan,
Eh mate one solution might be the Allegro AC75X series of hall effect sensor chips, I just checked the faq file I have here and yes they will sense AC current. I'm not sure if they would be suitable but it's always work a look. Regards Bryan
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" The only way to avoid human error is to avoid the use of humans" |
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hi Bryan
it looks like a good deal for my aplication Thanks I will find out tomorow how painfull it is to get it here and on what for conditions Robert-jan Last edited by rjvh; 16th June 2008 at 09:34 AM. |
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which is why the first reply to your question was me pointing you to them
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the confusing part on the first link whas for me that it whas directed to digikey and didn,t supply me any technical spesifications (and I had also not the time at that moment to dive into it right away to find out at the first time i saw) But thanks for your reply and it's the component i do need for this job Your help is highly appriciated Robert-Jan Last edited by rjvh; 17th June 2008 at 01:18 AM. |
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sorry I like to supply the link to their product page so you can see how much it costs and can get the link to the data sheet from there.
The one I linked to is the less expensive "little brother" of the ACS75x family Last edited by Ubergeek63; 17th June 2008 at 01:29 AM. Reason: more info |
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I also didnt click on the link when I suggested the AC75X but now I have, I still reckon the AC75X is the go as it isnt a smd chip, rather it has 2 big leg's on the back to sense the current. Cheers Bryan
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very true.... The ACS7xx also has a large internal lead frame, they just package it that way for convenience. I do understand it being a little harder for a hobbyist to handle though. I just got done hand soldering 7 ICs with 0.5mm lead pitch
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