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Old 6th April 2008, 08:34 AM   (permalink)
Default Auto Starting And Stopping Of Power Generator

I've designed built and employed a 555 timer based Auto starting and stopping of power generators. I use preset timing for the kicking of the engine and also a preset timing to determine the amount of kicks if the the engine did not start at the first kick. How can I use the 555 timer on the Monostable mode to to fix this number of kicks. I mean how do I generate a single pulse to trigger the monostable 555 timer each time I need to auto start the engine

Achike
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Old 6th April 2008, 08:42 AM   (permalink)
Default Engine Start Sensor

How do I generate a 12v output to drive a relay from a petrol powered engine to know when the engine has started so that my auto starting cct will stop kicking the engine
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Old 6th April 2008, 03:28 PM   (permalink)
Default auxillary power unit

Hi Achike,

lots of questions for problems which shouldn't arise purchasing the proper equipment.

The biggest problem seems to me repeated engine starts if the initial attempt fails.

There are many ways to approach that problem:

- measuring the cylinder head temperature. It rises rapidly after the first few ignitions.

- rpm monitoring. The rpm measured should be considerably higher than cranking the engine with a starter motor.

- definite power output from the generator.

just to name a few possible solutions.

Nevertheless it would be helpful to post your design for aimed assistance.

Boncuk
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Old 6th April 2008, 08:19 PM   (permalink)
Default

Points raised in by Boncuk the previous posts are excellent suggestions.

One to add is the oil pressure sensor which controls the oil light. It can also be used as a referencepoint to take a signal from.

The 12 Volts engine alternator output can be closely monitored with a zener circuit which senses the increase in voltage and stop the starter motor.

Just my $0.02 worth.
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Old 7th April 2008, 03:00 AM   (permalink)
Default

Detecting engine running is easy enough if you just measure RPM are above a number which is a bit under idle.

Measuring oil pressure may not always work as some engines may take a while to build up oil pressure, even with the engine running, and others may build up oil pressure even while cranking.

Measuring alternator output is also not reliable because many alternators will not put out charging voltage with the motor idling.

Let us suppose for a moment that measuring RPM>500 will work. Then making an astable with (say) 5 seconds ON, 10 seconds OFF is trivial and the output is disabled by RPM>500. This is trivial and it would work if everything were so simple ... BUT ...

When you crank with the ignition key you listen subtly to the engine noise and release the starter as soon as you hear the engine is firing, even though it is nowhere up to speed. If you do not release then the gear may be damaged.

With an automatic starter you do not have this feedback so you just crank for a definite period (say 5 seconds). If the period is too short then the engine will not start reliably but if the period is too long then the electric starter may be trying to crank when the engine has already started.

It seems to me a more complex feedback system would be required. For instance, I would think the cranking motor consumes loads of power while it is cranking and that power consumption diminishes greatly as the motor starts to rotate by itself. By measuring the current taken by the starter we could stop cranking at the right time.

I would like to see how this problem is solved in existing machines because I do not think it is as simple as just cranking for x seconds. Or maybe it CAN be solved that way. I'd like to know but I would not assume so.
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