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Old 10th October 2007, 08:20 PM   (permalink)
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Keep god out of it. God might mess up your project.

Sleeping now? It is early in the afternoon here. You must be in the Soviet Union, China or India.
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Old 11th October 2007, 02:51 AM   (permalink)
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Mr.audioguru, i've realized that setting the Vref at the -feedback, and setting the Vsense at the +feedback is useless, because at NO LOAD condition, the Vsense is ZERO, which makes the comparator OFF, even there's a battery with 3V, the Vsense will be also zero, beacuse the battery is not connected to the charger, Unless there's still a Vsense eventhough the charger is not connected to the battery,

the Vsense is in between the - terminal of the battery and the limitting resistor, is there a Voltage at that point, even there's no charger connected to the battery?
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Old 11th October 2007, 03:53 AM   (permalink)
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If there is no battery in the charger then the current is zero and the charger won't begin to charge when a battery is inserted into the circuit.

So simply add a pushbutton that flips the relay so it can begin charging.
Then when the charging current drops to 10% or 3% of the battery's rating then the (+) input of the comparator is less than the reference at the (-) input and the transistor turns off the relay.
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Old 11th October 2007, 06:49 AM   (permalink)
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what kind of pushbutton should we use? tackle switch?
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Old 11th October 2007, 10:16 AM   (permalink)
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audioguru: Is it really possible to compute for Vref(on state) which is 22mV and a Vref(OFF state) = 0.4V, because we always come up with an equal values of Vref or the Vref for ON state is always greater than the Vref at OFF state... is it possible for the Vref at OFF state to exceed the Vref at ON state? If you don't mind sir, can we ask for your help, to compute for the resistive values needed on the inputs of the comparator.. The Vref at ON state should be 3% of 950maH, and the Vref at OFF should be 0.4(which ables the user to charge a battery with less than 3.8V, or a Vref of 0.5V, which ables to charge batteries with 3.7V or less than 3.7V... the supply voltage is 9.4V + or - 0.1V,

Note: Vref is set at the -feedback of the comparator, and the Vsense is at the +feedback
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Old 11th October 2007, 11:14 AM   (permalink)
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hi hardcore.
Can you please post a circuit showing how the components are connected, its not possible to work out the circuit from your text description and mark in the voltage points you are trying to determine.
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Old 11th October 2007, 03:05 PM   (permalink)
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Your comparator is used to turn off the charging when the charging current drops to 3% of the battery's rating. Therefore the charger is off when a battery is connected to it.
You don't need to detect a Vref as high as 0.4V.

1) Will you use a 10.5V supply feeding a current regulator and a 4.2V voltage regulator in series? How much current?
2) What is the value of your current sense resistor? 1 ohm will limit the current for most of the charging time. 0.47 ohms will be better.
3) Will you use a pushbutton to start the charging?
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Old 11th October 2007, 03:11 PM   (permalink)
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Quote:
Originally Posted by ericgibbs
hi hardcore.
Can you please post a circuit showing how the components are connected, its not possible to work out the circuit from your text description and mark in the voltage points you are trying to determine.
hello sir, please check the revised schematic...
Attached Images
File Type: jpg schematicrevised.JPG (38.5 KB, 16 views)
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Old 11th October 2007, 03:34 PM   (permalink)
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Quote:
Originally Posted by audioguru
Your comparator is used to turn off the charging when the charging current drops to 3% of the battery's rating. Therefore the charger is off when a battery is connected to it.
You don't need to detect a Vref as high as 0.4V.

1) Will you use a 10.5V supply feeding a current regulator and a 4.2V voltage regulator in series? How much current?
2) What is the value of your current sense resistor? 1 ohm will limit the current for most of the charging time. 0.47 ohms will be better.
3) Will you use a pushbutton to start the charging?

sorry mr.audioguru for being confused on this circuit... if we put hysterysis on the comparator, there will be two Voltage References to be set on this circuit, the Vref during OFF condition, and the Vref during ON condition of the compatator...

for us to charge batteries, for example, a 3.7V battery is to be charge, so to be able to charge the battery, the circuit should satisfy the Vref at OFF condition, right sir? if we need to charge a 3.7V battery, we need a Vref at OFF condition to be set on 0.4V (caused by 4.2V - 3.8V = 0.4V at 1ohm), if we charge a 4V battery(the vdrop is 0.2V which is less than 0.4V, therefore the comparator is OFF) to clarify AG, Vref are set on the -Feedback while the Vsense is at the +feedback...

and for us to charge the battery, we need the pushbutton you have suggested AG,

question: the pushbutton is connected between the 9.4V and the +feedback, if the pushbutton is pushed, the 9.4V gets into +feedback then it closes the RELAY (Vref = 0.4V) does the comparator senses the Vdrop after the pushbutton is released? if so, then the circuit will now then charge the low voltage battery..

what if we will not use a current regulator? does it take time to fully charge a nearly fully charged battery?(ex.4.1V) if not, if we lower down the 1ohm resistor to 0.5 or 0.45V, does it make faster?

please analyse also the Vref of the circuit mr.AG, the Vref at ON state is less than the Vref at OFF state( but looking at the formulas, and after experimentation on getting the necessary input resistors, Vref at ON is always greater than or equal to Vref at OFF state, in example, Vref(ON)=0.028V and Vref(OFF)=0.4V)
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Old 11th October 2007, 04:45 PM   (permalink)
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I started to update your schematic to see how you are going to make hysteresis work backwards (impossible), but then I stopped because YOU should update your schematic so we can see what you are talking about.

If you use a current-limiting resistor instead of a regulated current then the charging will take forever to reach a full charge. It will take a long time and the battery will never be completely fully charged because it is too simple.

I don't know how much is the internal resistance of a Li-Ion battery cell that causes its voltage to rise a corresponding amount immediately when it is connected to a charger. If the battery voltage is 4.1V and you try to charge it then the charger might shut off immediately.

The comparator's inputs don't work if they are within about 2V from the positive supply (input common mode voltage) so don't connect an input to the positive supply. The pushbutton should directly turn on the relay to start the charger. But then if somebody holds down the pushbutton when the battery is fully charged it will become over-charged and might catch on fire.
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Old 11th October 2007, 05:03 PM   (permalink)
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Quote:
Originally Posted by audioguru
I started to update your schematic to see how you are going to make hysteresis work backwards (impossible), but then I stopped because YOU should update your schematic so we can see what you are talking about.

so it is impossible to reverse the inputs for the Vsense and the Vref, because of the vref caused by hysterysis, ok... if we still use the +feedback for the Vref, and the Vsense is at the -feedback, if we have the Vref at ON condition which is the 3% of the Icharge, 0.028V, does the comparator turns ON if we will charge a 3V? given that the Vdrop is only 1.2V which is greater than the Vref at ON condition, and therefore the comparator will never turn ON at Vref of 0.028V

If you use a current-limiting resistor instead of a regulated current then the charging will take forever to reach a full charge. It will take a long time and the battery will never be completely fully charged because it is too simple.

I don't know how much is the internal resistance of a Li-Ion battery cell that causes its voltage to rise a corresponding amount immediately when it is connected to a charger. If the battery voltage is 4.1V and you try to charge it then the charger might shut off immediately.

The comparator's inputs don't work if they are within about 2V from the positive supply (input common mode voltage) so don't connect an input to the positive supply. The pushbutton should directly turn on the relay to start the charger. But then if somebody holds down the pushbutton when the battery is fully charged it will become over-charged and might catch on fire.to clarify this, once the pushbutton is pushed, or we used a SPST switch, it should be turn OFF immediately and the Relay is still ON, because on the moment of turning on the relay through a switch, a Vdrop is already sensed and will trigger the Relay permanently even the switch for turning the relay on forcedly is disconnected?
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Old 11th October 2007, 06:59 PM   (permalink)
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I see your revised schematic now. Its hysteresis is wrong. Hysteresis is positive feedback. Yours is negative feedback.
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Old 11th October 2007, 07:05 PM   (permalink)
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Quote:
Originally Posted by audioguru
I see your revised schematic now. Its hysteresis is wrong. Hysteresis is positive feedback. Yours is negative feedback.
so if we put the hysterysis at the positive feedback, should the hysterysis is connected to the Vsense?

since the Vsense tends to decrease when it approaches fully charge condition, it should be connected to the +feedback and the hysterysis is connected to it?
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Old 11th October 2007, 07:37 PM   (permalink)
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Like this:

EDIT: Current sensing resistor was in the wrong spot.
Attached Images
File Type: png Li-Ion batt charger.PNG (49.0 KB, 16 views)
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Last edited by audioguru; 11th October 2007 at 07:57 PM.
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Old 11th October 2007, 11:52 PM   (permalink)
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question: mr.AG, does the Vref is set at the -feedback through R1 and R2? i'm just confused because i'm trying to compare this schematic to the attached one, why did you add another resistor at the +feedback, is it to divide the Vdrop from the current sense resistor? where is the Rh now on the circuit?
Attached Images
File Type: gif ComparatorHyster.GIF (12.1 KB, 6 views)
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