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DIY Electric Bicycle, Entry #7: Power And Control

    Blog entry posted in 'Uncategorised', August 18, 2011.

    My original plan for controlling the speed of the bike was to use a chip to produce a PWM signal, which in turn would drive a stack of MOSFETS or a relay, and that would control the motor. However, when I was doing some bench-testing of the starter motor I bought at the Volkswagen show, I decided PWM would be pretty useless on something like that. I realized that turning the motor on and off over and over again would waste a lot of power due to the motor slowing, then speeding up, then slowing back down again several times per second. I decided it would probably drain the battery even faster than I had expected. Because of this, I decided not to use PWM. Instead, I plan to have a momentary push-button switch as my "throttle," mounted on the handlebars where my thumb would normally rest. I could easily pedal up to speed and simply tap the button to give the bike a bit of a boost. This idea also prevents the motor from staying on too long and reduces the risk of it burning out.
    I still have not yet decided what I will use for a battery. Right now I'm thinking of having two motorcycle batteries, which could easily fit on the rack behind the seat, next to the motor. I plan to have the bike frame itself grounded, so I only need one piece of wire to go from each "component" to the battery. This will not only be easier to do, but it will also prevent a tangled mess of wires that--let's face it--looks just terrible on an electric bicycle. :p

    Comments
    strantor, September 03, 2011
    with PWM on your motor, I don't think you would have the motor speeding up and slowing down several times per second. I think what you will find is that the inductance of the windings & the back EMF of the motor will "average out" all the pulses of voltage. So your current would be a smooth curve
    DerStrom8, September 03, 2011
    You're probably right--the momentum of the bike would keep the motor moving even when turned off. My thoughts were that PWM would probably be rather useless if all I need is a little "push" every now and then. I think I could save a bit of battery life that way, anyway.
 

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